Tank Weighing System in India
Thanks to the increase in industrial automation, tank
weighing system in India has become increasingly popular. The trunk weighing
system consists of a load cell junction box and weighing controller. In fact,
any existing or new installation of tanks can be successfully converted into
the tank weighing system.
For weighing the tanks, the load cells are placed under each
foot of the tank/hopper/vessel and then the load cells are connected to a
weighing controller through a junction box which is used to compensate the
signal difference between the cells. The tank can be mounted on different
number pedestals depending on its category and the number of load cells depends
on the number of pedestals the tank contains.
The force is transduced into an electric signal that can be
computed and standardized. The increase of the force applied to the load cells
is directly proportional to the change in the electrical signal. The user can
obtain the data on the Digital indicator, in the computer system, on his mobile
device or even by SMS.
Below
points need to be considered while installing load cells in tanks.
1. The tanks are frequently subject to weather conditions or
effects related to production. When new upright tanks are created outside
(silos, coal hoppers, etc.), the building regulations need to be observed for
the relevant structures.
2. The tank must rest on three bearing points then the
optimum arrangement of load cells become possible and the correct weight of the
tank can be determined.
3. The overall load should be distributed as evenly as
possible over the three load cells.
4. The centre of gravity of a filled tank should not be
higher than the bearing points of the tank .for stability the centre of gravity
needs to be lower than the bearing points.
5. The number of load cells used also depends on the shape
of the tank. For instance, the circular tanks with lower capacity can be placed
on three load cells whereas the heavy and rectangular square tanks should be
placed on four load cells minimum. In the case of cylindrical tanks, three load
cells can be mounted at equal distances from the vertical axis of the tank and
are 120° apart. The maximum number of load cells needed for usage depends on
the requirement and size of the tank.
6. The systems should be fitted with uplift protection to
protect the tanks from dismounting.
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